Currently reading: Polestar 5: 'extreme-fast charging' GT to star at Munich motor show

Porsche Taycan rival to use ultra-stiff platform with brand-new battery tech for lightning-fast charging

Polestar will show the final version of its new electric super-saloon at the Munich motor show in September.

Remaining largely true to the radical Precept concept that the brand showed in 2020, the Polestar 5 is a Porsche Taycan rival with “supercar levels” of stiffness from a British-engineered chassis, an 800V electrical architecture for 'extreme fast-charging' and nearly 900bhp in its most potent form.

Polestar has revealed some of the headline specifications and showed a near production-ready prototype back in 2023, but it will give full details and unveil the interior of its long-awaited flagship at Munich in autumn.

Described as a “company-defining project”, the 5 is the first model to be built on a new scalable aluminium architecture that's bespoke to Polestar and has been engineered at the firm's development centre at the MIRA proving ground.

This platform will also underpin the drop-top Polestar 6 sports car that's due in 2026.

Polestar has confirmed the 5's new rapid-charging technology allows for 100 miles of range to be added in just five minutes without degrading the life of the battery.

CEO Michael Lohscheller suggested to Autocar that the introduction of 800V architecture is a technical highlight of the new 5, saying: "The charging time comes down to 18 or 19 minutes. This is really, really good. You will have to hurry to get your coffee in while you wait for the charging."

This technology, called extreme fast-charging (XFC), is a collaboration between Polestar and StoreDot, a charging company that Polestar has invested in.

StoreDot pioneered XFC initially on a mobile phone that could be fully charged in five minutes. XFC can be integrated into existing battery technology and doesn't require “a battery pack design revolution”, according to Polestar.

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Polestar and StoreDot successfully demonstrated it on a full-sized working 5 prototype last year.

"It's a game-changer as it uses traditional lithium ion and then adapts it for fast charging," StoreDot CEO Doron Myersdorf told Autocar previously.

StoreDot manufactures the lithium ion pouch cells with silicon anodes but is investigating using it on hard-case prismatic cells too.

Polestar has already confirmed a power output for the 5 of 874bhp and 663lb ft of torque from its twin electric motors, which provide four-wheel drive. The more powerful rear motor produces 604bhp alone.

The 5 is an evolution of 2020's imposing Precept concept. Only the concept's most outlandish features – its heavily accentuated side creases, ultra-slim digital wing mirrors, reverse-opening rear doors and oversized alloy wheels – have been casualties of the homologation process.

Polestar has also said its flagship electric car will tout “supercar levels” of body stiffness from the all-new platform, which will also be the lightest in its class.

The 5’s body is constructed chiefly from bonded aluminium, with other sections made from hot-formed, cold-formed, die-cast and extruded aluminium.

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It’s this bonded aluminium construction that affords the car “supercar levels of torsional stiffness, which is fundamental to class-leading ride and handling dynamics”, said Polestar UK chief engineer Dave Kane.

The battery pack, the size of which hasn't yet been specified, is then integrated into the platform.

UK R&D boss Pete Allen added that a goal for the 5 is to “deliver best-in-class levels of dynamics and that starts with the structure”. To that end, the 5’s body offers “carbonfibre levels of torsional stiffness, like a two-door sports model”.

The Taycan is an obvious rival to the 5 and Polestar is understood to have one at its MIRA facility for benchmarking purposes. However, the Swedish manufacturer wants to create a car with more everyday compliance and a rounded edge, rather than chasing truly sports car-like handling.

“It needs to be engaging but also comfortable,” said Steve Swift, director of vehicle engineering. “We can push the car in a dynamic direction or a comfort direction without totally sacrificing one or the other.”

Further developments include motorsport-derived underbody aerodynamics and a slippery body shape.

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“It’s an extremely low car [for an electric car],” said Allen. “Not as low as an internal- combustion-engine car but close, and they don’t have batteries underneath. That has been a particular challenge.”

Much of the engineering work on the 5 is being done with future Polestar products in mind. There’s “a lot of scalability” in the new platform, said Swift. “You start with a car first, then look at the products in other spaces, then how many of those spaces we can play in while designing it once. It’s part of the future, definitely.”

The 6 will be the second model to be built on the new architecture, and the two models will be built alongside one another in the same factory from 2026, when the 6 launches a year after the 5 arrives.

First ride: Polestar 5 prototype review

As a means of getting familiar with an all-new car, passenger rides are a bit of a blunt instrument. But sometimes the car in question does something so novel, and does it so effortlessly, that it doesn’t matter which seat you’re sitting in because the cat’s just as far out of the bag. 

This is what happens during our passenger ride in a leggy, pre-production Polestar 5 on the Dunlop dry handling circuit at the MIRA proving ground – a circuit Autocar road testers know quite well because it’s where we set the magazine’s benchmarking lap times.

After some chit-chat about the Porsche Taycan-rivalling 5 being "an opportunity to mature the Polestar brand" in dynamic terms, the project’s principal vehicle dynamics engineer – 31-year-old Chris Baguley – without warning delicately backs its low, camouflaged form into one of the course’s two inviting hairpin bends, unsticks the back axle with an injection of torque and then rides out an enormous, graceful powerslide.

To onlookers, the sight would be akin to what you’d get if you parsed a fully lit 'E39' BMW M5 through Syd Mead’s imagination. More to the point, it’s the kind of antic that flies in the face of the controlled but po-faced dynamic identity Polestar has so far shown with its electric saloons and crossovers.

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Polestar 5 prototype front quarter static

Getting something so rippling with torque, and with such a long wheelbase, to behave like this isn’t hard, but what’s surprising – and noticeable even from the passenger seat – is the sense of finesse. Pedigree, even.

Perhaps this isn’t too surprising, either, given the 5 has been developed not from an existing Volvo platform at Polestar HQ in Gothenburg, or in China, where it’ll be assembled. Instead, it’s being brought to life here at MIRA, from scratch, by a predominantly British team of engineers with backgrounds at Lotus and McLaren, among other AAA-grade handling schools – and it shows.

The way the 5’s tail moves out of line then slips back in is, sorry for the cliché, buttery. This purely rear-driven example also seems the forgiving sort. Baguley can boot it mid-corner, when we’re already very sideways, and on its bespoke Michelins the 5 – sustaining yaw all the way – punches out of medium-speed bends at a rate you’d be happy even were you not frittering drive away by showboating. The 5 feels hooked up, composed, and on the way into bends resists understeer better than expected.

Concrete technical details about the 5 are currently scarce and will remain so until we’re closer to the car’s launch. However, beyond a BMW M-car-esque penchant for oversteer, our passenger ride unearths some intriguing elements as well as giving a fair glimpse of the car’s broader character. One unexpected thing is that the 5 will ride on a passive suspension set-up – no, no air springs here, or even selectable modes.

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This feels like a big call for a car with what will surely be a six-figure price, though on the far from smooth Dunlop circuit, the 5 does show a natural poise with good suppleness. Potholes and poor roads will be harder to subdue.

Polestar 5 prototype rear quarter static

Next up is rear passenger space, which is enormous. Honestly, in the back the Polestar makes the Taycan feel like a Volkswagen Lupo, and not just in terms of leg room but also in terms of atmosphere. The glass canopy is vast and visibility through the front of the cabin, then out of the massively raked windscreen, is excellent.

If – if – the car’s ride quality at MIRA translates onto public roads and is matched with fine isolation (at MIRA the pared-back cabin of our development car is predictably whiney and roar-y at speed) the 5 will be a class act. Special mention also goes to the low dash scuttle: up front there’s just a touch of supercar to the ambience.

I just hope the steering is up to the mark. In this area, Polestar’s efforts so far have been lacklustre, but clearly the 5 is like no other Polestar so far.

Will it really stand up to the outstanding Taycan? On this evidence, quite possibly. The mechanical recipe is disarmingly simple – no air springs, or rear steering, no active anti-roll bars, and in this case just one driven axle – but clearly it’s all very deftly tuned. There’s something appealingly old-school about this method, though the aesthetic will be anything but.

As Baguley puts it: "We want to challenge the Taycan in this space – to do something differently and prove that a bit of a refresh is not always a bad thing."

Ride impressions by Richard Lane

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Richard Lane

Richard Lane, Autocar
Title: Deputy road test editor

Richard joined Autocar in 2017 and like all road testers is typically found either behind a keyboard or steering wheel (or, these days, a yoke).

As deputy road test editor he delivers in-depth road tests and performance benchmarking, plus feature-length comparison stories between rival cars. He can also be found presenting on Autocar's YouTube channel.

Mostly interested in how cars feel on the road – the sensations and emotions they can evoke – Richard drives around 150 newly launched makes and models every year. His job is then to put the reader firmly in the driver's seat. 

Mark Tisshaw

mark-tisshaw-autocar
Title: Editor

Mark is a journalist with more than a decade of top-level experience in the automotive industry. He first joined Autocar in 2009, having previously worked in local newspapers. He has held several roles at Autocar, including news editor, deputy editor, digital editor and his current position of editor, one he has held since 2017.

From this position he oversees all of Autocar’s content across the print magazine, autocar.co.uk website, social media, video, and podcast channels, as well as our recent launch, Autocar Business. Mark regularly interviews the very top global executives in the automotive industry, telling their stories and holding them to account, meeting them at shows and events around the world.

Mark is a Car of the Year juror, a prestigious annual award that Autocar is one of the main sponsors of. He has made media appearances on the likes of the BBC, and contributed to titles including What Car?Move Electric and Pistonheads, and has written a column for The Sun.

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Jorge Esquinca 11 November 2023

Now this is a Polestar I would really buy!!! I drove the Polestar 2 and I didn´t like it. It´s too high and it looks disproportioned. Boring SUV´s and crossovers are not for me so I´m not interested in them at first place.

SAS32 10 November 2023
This looks stunning in my opinion and sounds like it has the engineering pedigree to back this up. I am sure the original concept was a Volvo, so maybe they found a better fit with Polestar or maybe Volvo are doing something similar but on a different platform and less performance orientated. More choice can only be a good thing!
Peter Cavellini 10 November 2023

What's the definition of the ideal car?, a car that is available to all, a car build with features we actually want.